Reassembly is the reverse of disassembly. Make sure all wiring conforms to the wiring diagram and schematic used in this instruction. Apply one drop of Loc-Tite to the threads of
the pulley during reassembly. When replacing the carbon brushes, the tab must be inserted into the slot nearest the top of the motor. Use a drop of Loc-Tite on the motor bolts to prevent them from loosening because of vibration. Use cement, XV59X2, to hold the gasket to the soleplate. It is suggested that the muffler be removed from the outer bag to minimize wear. Use the following procedure:
a. Open the outer bag and remove the disposable paper bag.
b. Cut the forward and back plastic tabs (sewn to the bottom of the muffler) with a pair of scissors. Slide the muffler off the intake. Caution:
Extreme care must be exercised in cutting the top of the muffler to prevent cutting the inner plastic throat.
Early productions used an aluminum fan. Later production models used a steel fan with a spacer. All units should be converted to the steel fan as follows:
a. Remove the pulley, as per disassembly instructions, and remove the fan. Place the small part of the spacer next to the bearing. Slide the new steel fan on the shaft and install the pulley.
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